Air heating element

1. Types
Blowing PTC air heater:  Insulated heater with wave radiator, non-insulated heater with wave radiator, insulated heater with inserted foil radiator, insulated heater with comb radiator, heater for compressed air.
PTC air heater with fan:Non-insulated heater with fan, insulated heater with fan.
Convection PTCair heater.There is no a fan, the heat is dispersed by air convection.
Temperature controlled PTC air heater: A temperature control unit is assembled, the temperature can be controlled within a tolerance of ±2℃.

2. Some appliances.
Blowing type: room heater, bathroom heater, air conditioner heater, drying room heater, clothes dryer, hand dryer, discharging load for battery.
Convection type: moisture and dew proof for electronic equipments, heating for electronic control case, room heater.

3. Notice in appliance.
Blowing air heater:
1) This type of PTC air heater need a fan to blow, usually the faster is the air blowing speed, the larger is the power.
2) Please tell us, if PTC heater is intended to use in very low ambient temperature, or in very strong air blowing.
3) PTC heater does not be damaged without air blowing, but the power is very low.
4) The power could be adjusted by air blowing speed, applied voltage, or the number of heaters.
5) The surface temperature on heater without blowing would be very higher than with blowing. A thermostat could be assembled on the heater, preventing the damage of the holder.
6) The outlet air temperature depends on surface temperature on heater, intake air temperature air speed. Normally outlet air temperature is between 80~110℃; Other outlet air temperature could be special made.
7) The radiator of non-insulated PTC air heater is electriferous.
8) Higher is the surface temperature of PTC, the larger is the power; but the reliable, and life time are worse.

Convecting PTC air heater.
1) Heating power depends on assembling methods, direction of the heater;
2) Keep air flowing itself for the heat could be diffused;
3) The heating power will be increased, when the heater is assembled on a metal holder.

4. Current products.
Blowing PTC air heater.
Non-insulated air heater.

001

 

Part number Length
/mm
Width
/mm
Thickness
/mm
Quantity of PTC ceramic Switch temperature /℃ Power /W
(5m/s, airflow)
MZFR-850L96W44T15-220V1 96 44 15 8 250 850
MZFR-1K06L120W44T15-220V1 120 44 15 10 250 1060
MZFR-1K28L96W66T15-220V1 96 66 15 12 250 1280
MZFR-1K6L120W66T15-220V1 120 66 15 15 250 1600
MZFR-2K1L120W72T15-220V1 120 72 15 25 250 2100
MZFR-3K2L120W120T15-220V1 120 120 15 40 250 3200
MZFR-50KL120W120T15-220V1 800 440 15 660 250 50000
MZFR-4K8L120W120T30-220V1 120 120 30 80 250 4800
MZFR-50KL120W120T30-220V1 800 440 30 1320 250 75000

Notice:
1) Customer’s required power, and dimensions, outlet air temperature were possible, the thickness can be 15mm, 20mm, 24mm, 30mm; for larger area of radiator, thicker, more PTC ceramic, larger air speed, lower inlet air temperature, the heating power would be larger;
2) 6~600V of rated voltage, DC or AC, are possible;
3) UL file for PTC pellet: E207611;
4) 80~250℃ of switch temperature is possible; the power is proportional to temperature difference (ΔT = switch temperature-inlet air temperature).

Non-insulated air heater with low wind drag.

006 022

Block shape non-insulated air heater with low wind drag.

Part NumberLength
/mm
Width
/mm
Thickness
/mm
Switch temperature /℃ Power /W
(5m/s, airflow)
MZFR-90L48W23T15-220V2 48 23 15 150 90
MZFR-180L48W46 T15-220V2 48 46 15 150 180
MZFR-250L72W46T15-220V2 72 46 15 150 250
MZFR-160L48W23T15-220V2 48 23 15 250 160
MZFR-320L48W46T15-220V2 48 46 15 250 320
MZFR-240L72W23T15-220V2 72 23 15 250 240
MZFR-900L150W46T15-220V2 150 46 15 250 900
MZFR-3K6L300W92T15-220V2 300 92 15 250 3600
MZFR-690L72W46T30-220V2 72 46 30 250 690
MZFR-5K5L300W926T30-220V2 300 92 30 250 5500
Cylinder shape un-insulated air heater with low wind drag.
Part Number Length
/mm
Diameter
/mm
Switch temperature /℃ Outlet wind temperature/℃ Power /W
(5m/s, airflow)
MZFR-600D25L100-220V3 100 Φ25 260 120 600
MZFR-1K0D25L200-220V3 200 Φ25 260 180 1000
MZFR-900D50L60-220V3 60 Φ50 260 150 900
MZFR-1K2D50L90-220V3 90 Φ50 260 180 1200
MZFR-12D60L60-220V3 60 Φ60 260 150 1200
MZFR-1K5D60L90-220V3 90 Φ60 260 180 1500
MZFR-1K8D80L60-220V3 60 Φ80 260 150 1800
MZFR-2K4D80L90-220V3 90 Φ80 260 180 2400
MZFR-3K0D80L120-220V3 120 Φ80 260 210 3000
MZFR-5K0D80L200-220V3 200 Φ80 260 240 5000

Notice:
1) Customer’s required power, and dimensions, outlet air temperature were possible, the thickness can be 15mm, 20mm, 24mm, 30mm; for larger area of radiator, thicker, more PTC ceramic, larger air speed, lower inlet air temperature, the heating power would be larger;
2) 6~600V of rated voltage, DC or AC, are possible;
3) UL file for PTC pellet: E207611;
4) 80~250℃ of switch temperature is possible; the power is proportional to temperature difference (ΔT = switch temperature-inlet air temperature).
5) This type of heater is with low wind drag, and low noise, but the power density is lower.

Insulated air heater.

002

Part number Length
/mm
Width
/mm
Thickness
/mm
PTC quantity High pot
Voltage /V
Switch temperature /℃ Power /W
(5m/s, airflow)
MZFRJ-200L50W50T15-220V1 50 50 15 4 3750 250 200
MZFRJ-400L75W75T15-220V1 75 75 15 9 3750 250 400
MZFRJ-700L100W75T15-220V1 100 75 15 12 3750 250 700
MZFRJ-2K5L200W110T15-220V1 200 110 15 42 3750 250 2500
MZFRJ-640L96W50T20-220V1 96 50 20 8 3750 250 640
MZFRJ-800L120W50T20-220V1 120 50 20 10 3750 250 800
MZFRJ-960L96W75T20-220V1 96 75 20 12 3750 250 960
MZFRJ-1K2L120W75T20-220V1 120 75 20 15 3750 250 1200

Notice:
1) Customer’s required power, and dimensions, outlet air temperature were possible, the thickness can be 15mm, 20mm, 24mm, 30mm; for larger area of radiator, thicker, more PTC ceramic, larger air speed, lower inlet air temperature, the heating power would be larger;
2) 6~600V of rated voltage, DC or AC, are possible;
3) UL file for PTC pellet: E207611;
4) 80~250℃ of switch temperature is possible; the power is proportional to temperature difference (ΔT = switch temperature-inlet air temperature).

Insulated air heater with low wind drag.

003
Part number Length
/mm
Width
/mm
Thickness
/mm
High pot
Voltage /V
Switch temperature /℃ Power /W
(5m/s, airflow)
MZFRJ-220L77H28T15-220V2 72 28 15 3750 250 220
MZFRJ-400L77H56T15-220V2 72 56 15 3750 250 400
MZFRJ-1K2L150H84T15-220V2 150 84 15 3750 250 1200
MZFRJ-500L77H56T20220V2 72 56 20 3750 250 500
MZFRJ-1K5L150H84T20220V2 150 84 20 3750 250 1500
MZFRJ-600L77H56T30220V2 72 56 30 3750 250 600
MZFRJ-3K2L300H84T30220V2 300 84 30 3750 250 3200

Notice:
1) Customer’s required power, and dimensions, outlet air temperature were possible, the thickness can be 15mm, 20mm, 24mm, 30mm; for larger area of radiator, thicker, more PTC ceramic, larger air speed, lower inlet air temperature, the heating power would be larger;
2) 6~400V of rated voltage, DC or AC, are possible;
3) UL file for PTC pellet: E207611;
4) 80~250℃ of switch temperature is possible; the power is proportional to temperature difference (ΔT = switch temperature-inlet air temperature).

Insulated multi-slice herater.
005
Part number Length /mm Width
/mm
Thickness /mm High pot
Voltage /V
Switch temperature
/℃
Power /W
(5m/s, airflow)
MZFRJ-900L100W60T30-220V3 100 60 30 3750 250 900
MZFRJ-1K8L200W60T30-220V3 200 60 30 3750 250 1800
MZFRJ-2K5L300W60T30-220V3 300 60 30 3750 250 2500
MZFRJ-2K4L300W90T26-220V3 300 90 26 3750 250 2400
MZFRJ-3K3L400W90T26-220V3 400 90 26 3750 250 3300
MZFRJ-1K1L100W82T26-220V3 100 82 26 3750 250 1100
MZFRJ-2K2L200W82T26-220V3 200 82 26 3750 250 2200
MZFRJ-200L100W17T26-220V3 100 17 26 3750 250 200
MZFRJ-400L100W17T26-220V3 200 17 26 3750 250 400

Notice:
1) Customer’s required power, and length were possible; for larger area of radiator, more PTC ceramic, larger air speed, lower inlet air temperature, the heating power would be larger;
2) 100~400V of rated voltage, DC or AC, are possible;
3) UL file for PTC pellet: E207611;
4) 80~250℃ of switch temperature is possible; the power is proportional to temperature difference (ΔT = switch temperature-inlet air temperature).

Convecting type air heater
004 022
Part number Length
/mm
Width
/mm
height
/mm
High pot
Voltage /V
Surface temperature /℃ Power /W
DL-20L100W58T20-220V1 100 58 20 3750 80 20
DL-35L100W58T20-220V1 100 58 20 3750 130 35
DL-300L1000W58T20-220V1 1000 58 20 3750 130 300
DL-50L100W58T20-220V1 100 58 20 3750 180 50
DL-65L100W58T20-220V1 100 58 20 3750 240 65
DL-15L50W71T40-220V1 50 71 40 3750 80 15
DL-60L200W71T40-220V1 200 71 40 3750 80 60
DL-30L50W71T40-220V1 50 71 40 3750 130 30
DL-110L200W71T40-220V1 200 71 40 3750 130 110
DL-45L50W71T40-220V1 50 71 40 3750 180 45
DL-160L200W71T40-220V1 200 71 40 3750 180 160

Notice:
1) Customer’s required power, and length were possible; for larger length of radiator, more PTC ceramic, higher surface temperature, the heating power would be larger;
2) 6~600V of rated voltage, DC or AC, are possible;
3) UL file for PTC pellet: E207611;
4)  80~200℃ of surface temperature is possible; the power is proportional to temperature difference (ΔT = switch temperature-air temperature).

Air heater including a fan

007
Models Length
/mm
Width
/mm
Thickness
/mm
High pot Voltage /V Power /W
RF-2K5F130A-220V1 130 130 80 Non-insulated 2500
RF-1K0F90A-220V1 90 90 80 Non-insulated 1000
RF-350F55A-220V1 55 55 70 Non-insulated 350
RF-200F42A-220V1 42 42 70 Non-insulated 200
RFJ-1K5F130A-220V1 130 130 80 3750V 1500
RFJ-600F90A-220V1 90 90 80 3750V 600
RFJ-180F55A-220V1 55 55 70 3750V 180
RFJ-100F42A-220V1 42 42 70 3750V 100

Notice:
1) Customer’s required power was possible;
2) 6~600V of rated voltage, DC or AC, are possible;
3) UL file for PTC pellet: E207611;
4) A thermostat or temperature fuse could be assembled as customer’s required

Air heater with a temperature and time controlled unit

 

Heat air with PTC air heating element, and test the temperture of heated space, and control the temperature. The heating time can be between 1~12 hours.

Models Length
/mm
Width
/mm
Thickness
/mm
High pot
Voltage /V
Power /W Temp. range/℃ Temp. tolerance /℃
RFKW-2K0F130A-220V1 130 130 80 Non-insulated 2000 30~60 ±2
RFJKW-1K5F130A-220V1 130 130 80 3750V 1500 30~60 ±2
RFKW-1K0F90A-220V1 90 90 80 Non-insulated 1000 30~60 ±2
RFJKW-600F90A-220V1 90 90 80 3750V 600 30~60 ±2
RFKW-350F55A-220V1 55 55 70 Non-insulated 350 30~60 ±2

Notice:
1) Customer’s required power was possible;
2) 220V of rated voltage;
3) UL file for PTC pellet: E207611.

Compressed air constant temperature heater

009
 
Models Length
/mm
Diameter
/mm
Air pipe ID/mm Max. power /W Surface temperature /℃ Air out temperature /℃
RFYS-200D50L150C100-220V1 150 Φ50 Φ4 200 90 50±3
RFYS-400D50L150C150-220V1 150 Φ50 Φ4 400 200 150±7
RFYS-600D50L200C250-220V1 200 Φ50 Φ4 600 290 250±10
RFYS-7K0D110L350C250-220V1 350 Φ110 Φ20 7000 290 150±20
RFYS-12KD130L500C250-220V1 500 Φ130 Φ25 12000 290 200±20

Notice:
1) Used for heating compressed air, the pressure is between 0.05MPa(small flow) and 0.3MPa(large flow), entering air is between 10~30℃, the temperature of exit air would be constant;
2) 12~600V of rated voltage, DC or AC, are possible;
3) UL file for PTC pellet: E207611;
4) The larger is the air flow, the larger is the power

 
Tiancheng Thermistors Co., Ltd.
Add: No. 6, Xinfenglu road, Dabeiwan, Changping, Daojiao town, Dongguan, Guangdong, China,
Post code: 523041
Tel: 86-769-22271712,  22175083, 22185107, 22285948
Fax: 86-769-22278428
Contact:
Ms. Zhao, tel&wechat 13725732994
Ms. Shan, tel&wechat 13544682427
Mr. Zhu, tel&wechat 13602318093
QQ:1539872297
Skype: Xiaorong Zhu , S.Yang-PTC
E-mail: tcptc@tiancheng-ptc.com